Wenzhou Suote - Professional Pharmaceutical, Chemical And beverage Processing Equipment Manufacturer Since 1998.

Maximizing Efficiency: Advantages of MVR High-Concentration Brine Evaporators

2025-06-24

The MVR evaporator system comprises:

Our system employs a forced circulation evaporator, balancing:

High material flow rates (preventing scaling)
Low motor power consumption (30% less than traditional designs)
Seamless integration with crystallizers for continuous solvent evaporation, vapor-liquid separation, and crystal growth.

Crystal Growth Regulation:
- Internal mother liquor circulation controls crystal growth rate.
- External mother liquor circulation adjusts heat transfer coefficient and supersaturation.
Anti-Scaling Measures:
- Precision flow control minimizes wall scaling.
- Crystallizer with overflow function ensures uniform particle size.
Enhanced Crystallization:
- Extended legs and 出料 pumps (discharge pumps) transfer crystals to cooling tanks for secondary crystallization.

Exceptional Energy Efficiency:
- 50% less steam consumption by recycling secondary vapor as heating source.
- Low-temperature evaporation reduces thermal energy loss.
Compact & Space-Saving:
- 40% smaller footprint than multi-effect evaporators.
- Eliminates need for cooling systems (saves 30% installation cost).
Process Optimization:
- Short material residence time (ideal for heat-sensitive substances).
- 10–15% higher concentrate yield than traditional extractors.
- 30% less solvent usage with 50–70% reduced consumption.
Operational Flexibility:
- Stable performance under partial load conditions.
- Automated controls reduce manpower by 50%.

Feature	Benefit
High extraction yield	10–15% more concentrate with 2x active ingredient content
Fast processing	7–8 hours from raw material to concentrate (2x faster than old systems)
Low investment	30% lower cost than multi-effect setups due to integrated design
Solvent conservation	30% less solvent use with 50–70% reduced evaporation loss