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Wenzhou Suote - Professional Pharmaceutical, Chemical And beverage Processing Equipment Manufacturer Since 1998.

316L/304L Stainless Steel Reactor 1
316L/304L Stainless Steel Reactor 2
316L/304L Stainless Steel Reactor 3
316L/304L Stainless Steel Reactor 4
316L/304L Stainless Steel Reactor 5
316L/304L Stainless Steel Reactor 6
316L/304L Stainless Steel Reactor 1
316L/304L Stainless Steel Reactor 2
316L/304L Stainless Steel Reactor 3
316L/304L Stainless Steel Reactor 4
316L/304L Stainless Steel Reactor 5
316L/304L Stainless Steel Reactor 6

316L/304L Stainless Steel Reactor

Stainless steel reaction kettles are widely used as pressure vessels in chemical processes such as reaction, evaporation, synthesis, polymerization, saponification, sulfonation, chlorination, and nitration in chemical, food, coating, hot melt adhesive, silicone, paint, pharmaceutical, and petrochemical production, such as reactors, reaction kettles, decomposition pots, polymerization kettles, etc.  

Stainless steel reaction kettles have the characteristics of rapid heating, high temperature resistance, corrosion resistance, hygiene, no environmental pollution, no need for automatic heating by boilers, and convenient use. They are widely used in petroleum, chemical, rubber, pesticide, dye, medicine, food and other industries to complete processes such as vulcanization, nitration, hydrogenation, alkylation, polymerization, and condensation. Based on the full mixing of reacting substances as a prerequisite, stirring devices are required for physical change processes such as heating, cooling, liquid extraction, and gas absorption to achieve good results. We can also design and process external coil reaction kettles for customers.

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    Reaction pot composition

    The reaction pot is mainly composed of four major parts: inner tank body, jacket, stirring device, and support seat (insulation structure can be adopted according to process needs).

    1. The inner tank body is made of materials such as stainless steel (SUS304, SUS316L, or SUS321) according to process requirements. The inner surface is mirror-polished and can be cleaned online with CIP and sterilized with SIP, meeting hygiene specifications.

    2. The jacket is made of stainless steel (SUS304) or carbon steel (Q235-B) according to process needs.

    3. Appropriate diameter-to-height ratio design and customized stirring device as needed; the stirring shaft seal adopts a pressure-resistant and hygienic mechanical seal device to maintain the working pressure inside the tank and prevent unnecessary pollution and material loss caused by material leakage inside the tank.

    4. The support type is suspended lug type or floor-mounted leg type according to operation requirements.

    Specification drawing

    3000L Jacketed reactor drawing

    The stainless steel reaction kettle is one of the commonly used reactionequipment in such industries as medicine and chemical industry. atcertain temperature and pressure, through agitator mixes two kinds ofvolumes certain (or many kinds of)liquids, solids or liquids, promotes itschemical reaction,usuallY with thermal heat effect, Inputs required heatenergy by heat exchanging device or shifts forming heat energy. Type ofagitation more uses anchor or frame type which ensures equal and evenmixture in short time.


    Speed of agitation more matches frequency conversion with temperatureof display and control

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    Product parameters

    Volume (L)

    Core Dia. (mm)

    Jacket Cover Dia (mm)

    Motor power

    Reducer model

    RPM

    30

    400

    500

    0.6-1.1

    M2

    60-36

    50

    500

    600

    0.6-1.1

    M3

    60-36

    100

    550

    650

    1.1-1.5

    M4

    60-36

    150

    600

    700

    2.2

    M6

    60-36

    200

    650

    750

    2.2

    M6

    60-36

    300

    800

    900

    2.2

    M6

    60-36

    500

    900

    1000

    2.2

    M6

    60-36

    800

    1100

    1200

    4

    M8

    60-36

    1000

    1200

    1300

    4

    M8

    60-36

    1500

    1300

    1400

    4

    M8

    60-36

    2000

    1400

    1500

    4

    M8

    60-36

    2500

    1400

    1500

    7.5

    BLB7.5-4-13

    90

    4000

    1500

    1600

    7.5

    BLB7.5-4-13

    63

    8000

    2000

    2100

    15

    BLB7.5-4-13

    100

    32000

    3000

    3200

    37

    BLB450-11-45

    50-100

    The reactor is divided into two series

    316L/304L Stainless Steel Reactor 9
    01
    Electric heating series
    The work of the electric heating reactor was originally to insert the electric heater into the jacketed heat-conducting oil, and use the heat-conducting oil as the medium to transfer heat into the kettle, so that the materials in the kettle would absorb heat and heat up to react.
    316L/304L Stainless Steel Reactor 10
    02
    Steam heating series
    The working principle of the steam heating reaction kettle is to pass boiler steam into the jacket of the reaction kettle, and transfer the steam heat into the kettle, so that the materials in the kettle absorb heat and react.

      

    316L/304L Stainless Steel Reactor 11
    Clean →
    Our in-house designers and engineers have produced countless great designs for customers from different industries
    316L/304L Stainless Steel Reactor 12
    record →
    Our in-house designers and engineers have produced countless great designs for customers from different industries
    CIP 清洗机7 (4) (2)
    Add about 80% of the water →
    CIP 清洗机7 (2)-Photoroom (1)
    Check the concentration →
    CIP 200L  (2)
    Configure acid-base concentration →
    CIP 200L  (2)
    Connect the  in and out distributor  →
    CIP 清洗机7 (2)-Photoroom (1)
    Check the water delivery →
    CIP 清洗机7 (2)-Photoroom (1)
    Checking  and  Cleaning →
    CIP 200L  (2)
    Turn on the reflux pump →
    CIP 清洗机7 (2)-Photoroom (1)
    Rinse with clean  water →
    CIP 清洗机7 (2)-Photoroom (1)
    Test

    Operating procedures

    1. Purpose To standardize the CIP cleaning procedures, maintain equipment, and ensure continuous and normal production.

    2. Scope of application

    CIP cleaning section.

    3. Content

    3.1 Cleaning sequence: clean water at 40°C, 2% alkali, clean water at 40°C, 0.8% acid, hot water above 90°C, and wash in sequence.

    3.2 Clean and record according to the specified time.

    3.3 Add about 80% of the water, that is, cover the heating coil.

    3.4 Acid-base concentration:

    3.4.1 Check the concentration before cleaning, if it is not enough, add an appropriate amount.

    3.4.2 Decide whether to reformulate according to the degree of acid-base pollution.

    3.5 Connect the in and out distributor correctly.

    3.6 Always check the water delivery device to prevent blockage.

    3.7 After checking the pipes and valves, the centrifugal pump can be started for cleaning.

    3.8 When cleaning with acid and alkali, after cleaning, turn on the reflux pump, so that the acid and alkali flow into the acid tank and the alkali tank respectively.

    3.9 Finally, rinse with clean water, and the cleaning is completed.

    3.10 Use test paper to test if it is neutral.

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