An emulsification tank, also known as a homogenizing emulsification tank, is a professional process equipment that mixes two or more immiscible liquids (such as oil and water) through mechanical shear force to form a uniform and stable emulsion. It is widely used in various industries including cosmetics, food, pharmaceuticals, and chemicals, and is one of the core equipment in fine production.
The equipment adopts a vertical fully sealed structure, and the main tank body is made of high-quality stainless steel. The inner wall is mirror-polished with a roughness of Ra≤0.4μm. The welding joints between each process opening and the tank body adopt arc transition, which is smooth and easy to clean. It complies with GMP hygiene standards, can realize online CIP cleaning and SIP sterilization, and eliminate the risk of material contamination.
Its core working principle is to generate strong shear force through the synergistic effect of the high-speed homogenizing head and the stirring system in the tank, breaking the materials into micron-level or even nano-level particles. Then, low-speed wall-scraping stirring is used to achieve dead-angle-free mixing of the entire tank. At the same time, it is equipped with a jacketed temperature control system, which can accurately adjust the material temperature, accelerate the emulsification process and ensure the stability of the finished product.
The equipment integrates a variety of practical functions, and can be equipped with a vacuum defoaming system to eliminate bubbles in the materials and prevent oxidation and deterioration; the frequency conversion speed regulation design can adapt to the needs of different process stages, with convenient operation and high automation. In addition, the equipment has a reasonable structure and a small floor area, and can be customized with different capacity specifications according to production needs, adapting to various scenarios from laboratory to industrial production lines.
With the advantages of good emulsification effect, high mixing uniformity, safe and efficient operation, this equipment can be used to produce various products such as facial cream, salad dressing, ointment, and coating, effectively improving production efficiency and finished product quality, and meeting the needs of refined production in various industries.