Vacuum Emulsifying Tank – High Shear Homogenizer

The vacuum emulsifier tank is a high-performance, hygienic equipment designed for the efficient emulsification, homogenization, and mixing of immiscible materials, widely applied in the cosmetics, pharmaceutical, food, and fine chemical industries. It integrates multiple functions including high-shear homogenization, vacuum degassing, temperature control, and wall-scraping stirring, ensuring the production of high-quality, stable, and delicate products such as creams, lotions, ointments, food seasonings, and high-viscosity pastes.

Constructed with 304 or 316L stainless steel, the tank meets strict GMP hygiene standards, with a mirror-polished inner surface (roughness Ra≤0.6μm) and arc-transitional welds to avoid dead corners, facilitating easy cleaning and sterilization. The core component is the high-shear homogenizer, which operates at a speed of up to 3600 rpm, generating intense shear forces to break down material droplets into micron or even nano sizes, ensuring uniform dispersion of oil and water phases. Equipped with a low-speed wall-scraping and bottom-stirring system, the tank ensures thorough mixing of materials, scrapes off residues adhering to the tank wall, and eliminates mixing dead zones, improving emulsification efficiency and material utilization率.

The vacuum system (usually -0.06~-0.1 MPa) is a key feature, preventing air from entering the tank during the emulsification process to avoid bubble formation, oxidation, and phase separation, thus enhancing product stability and glossiness. It also helps remove dissolved gases from materials and reduce the loss of volatile components such as fragrances, ensuring the accuracy of formula proportions. The temperature control system, available in electric or steam heating options, allows precise temperature adjustment to maintain the optimal mixing temperature, improving formula compatibility and product consistency.

The tank features a compact and user-friendly design, with a fully sealed structure to prevent dust and microbial contamination. It is equipped with functional components such as a vacuum suction port, feeding port with filter, sight glass, temperature sensor, CIP cleaning head, and discharge port, supporting vacuum feeding to avoid dust flying and online CIP cleaning for efficient maintenance. With a working capacity ranging from 50L to 10000L and compatibility with materials of 10,000~100,000 cps viscosity, it is suitable for both small-batch trial production and large-scale mass production, helping enterprises improve production efficiency, reduce costs, and enhance product competitiveness in the market.