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Wenzhou Suote - Professional Pharmaceutical, Chemical And beverage Processing Equipment Manufacturer Since 1998.

How to Achieve Uniform Mixing? Magnetic Stirring Tanks

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How to Achieve Uniform Mixing? Magnetic Stirring Tanks

The Core of Uniform Mixing: Magnetic Stirring Tanks

A magnetic stirring tank (Magnetic stirring tank) achieves precise mixing through its innovative design. Unlike traditional agitators, it uses magnetic coupling to drive the stirrer, eliminating shaft seals and reducing contamination risks. Key applications include:

  • Blending milk, sugar, and additives in dairy production
  • Preparing pharmaceutical suspensions and solutions
  • Homogenizing juice concentrates and beverages

Structural Components & Design

  1. Sanitary Stainless Steel Construction:
    • All contact parts (tank body, lid, stirrer, inlets/outlets) made from food-grade 1Cr18Ni9Ti stainless steel (compliant with GB741-80 standards).
    • Interior/exterior polished to a mirror finish for easy cleaning.
  2. Mixing Mechanism:
    • Central stirrer driven by a cycloidal-pinwheel planetary gearbox (top-mounted).
    • Stirrer design optimized for radial and axial flow, ensuring 360° uniform mixing.
  3. Operational Features:
    • Temperature Monitoring: Built-in thermometer for real-time temperature display.
    • Quick Access Lids: Two hinged lids for easy interior cleaning.
    • Multi-Purpose Inlets: Two pipeline-connected inlets for ingredient addition.
    • Bottom Discharge: Plug valve (90° rotation for on/off) for smooth material release.

Design Advantages for Uniform Mixing

Feature Impact on Mixing Efficiency
Magnetic Coupling Eliminates mechanical seals, prevents leakage/contamination
Arc-Transition Interior No dead corners, ensuring complete material turnover
Variable Speed Drive Adjusts stirring intensity for different viscosities
Single-Layer Stainless Steel Maintains thermal stability during mixing

Application Scenarios

  • Food & Beverage:
    ▪ Dairy product formulation (yogurt, cream)
    ▪ Juice blending and flavor infusion
  • Pharmaceuticals:
    ▪ API suspension preparation
    ▪ Liquid dosage form mixing
  • Chemical & Biotechnology:
    ▪ Reagent blending for lab-scale reactions
    ▪ Culture medium preparation for bioprocessing

Functional Versatility

Beyond mixing, magnetic stirring tanks can serve as:

  • Storage tanks for raw materials
  • Holding vessels for intermediate products
  • Temporary reservoirs in continuous production lines

Operational Tips for Optimal Mixing

  1. Loading Sequence: Add low-viscosity liquids first, followed by powders/solids.
  2. Speed Control: Start at low speed (10–20 RPM), gradually increase to 50–80 RPM for optimal shear.
  3. Cleaning Protocol: Rinse with warm water, then sanitize with 75% ethanol or alkaline solution.

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