What Is a Bag Filter?
A bag filter is a modern filtration system that combines simplicity with high performance. At its core, a metal mesh basket supports a filter bag, creating a robust framework for trapping impurities. The design enables quick filter bag replacement, minimizing downtime and enhancing operational efficiency.
Working Principle
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Flow Path:
- Liquids enter through the inlet, passing through the filter bag supported by the metal basket.
- Cleaned liquid exits via the outlet, while contaminants are trapped within the bag.
- Once the bag is saturated, it can be easily replaced, allowing the system to resume operation immediately.
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Key Components:
- Filter Bag: Available in various materials (polypropylene, polyester, nylon) and micron ratings (1–500 microns) to suit different filtration needs.
- Metal Basket: Constructed from stainless steel (304/316) for corrosion resistance and structural integrity.
- Housing: Designed for pressure resistance, with quick-clamp closures for easy maintenance.
Advantages of Bag Filters
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Versatility:
- Suitable for coarse filtration, fine filtration, and even deep bed filtration (when paired with specialized media).
- Handles liquids with high viscosity, high solid content, or sensitive components.
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Operational Efficiency:
- Low energy consumption due to optimized flow design.
- High flow rates (up to 100 m³/h per housing) with minimal pressure drop.
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User-Friendly Design:
- Tool-free bag replacement reduces maintenance time.
- Compact size allows installation in tight spaces.
- Closed-system operation prevents spillage and contamination.
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Cost-Effective:
- Reusable housing reduces capital expenditure.
- Disposable filter bags eliminate cleaning costs.
- Scalable design: Add more housings in parallel for increased capacity.
Applications Across Industries
- Food & Beverage: Clarifying juices, filtering oils, and removing particulates from dairy products.
- Pharmaceuticals: Sterile filtration of liquids, removal of activated carbon, and pre-filtration for APIs.
- Water Treatment: Pre-filtration for RO systems, removal of suspended solids in wastewater.
- Chemical & Petrochemical: Filtration of solvents, paints, and lubricating oils.
- Paints & Coatings: Removing agglomerates and ensuring uniform product quality.
Deep Bed Filtration Capability
When equipped with deep bed filter bags—designed with multi-layered media—the system excels at:
- Trapping fine particles (down to 1 micron)
- Handling high dirt-holding capacities
- Providing consistent effluent clarity without frequent bag changes